We've had some rate of interest around just how the expenses break down in our last message, "Increase Productivity with Insert Compression Router Tooling". Here is an example using the exact same 6243 series (PN # 6243.029.34 with insert # 6243.295.00) 2 flute compression design insert router bit for contrast versus a strong carbide 2 flute compression spiral (PN # 6229.750.20 M) to see how the expenses accumulate. As you can see from the following graph the breakeven reward for utilizing insert tooling comes with around 45K straight feet machined. The distinction in tooling expense comes to be more obvious at around 100K linear feet machined where the expense of tooling is reduced by > 50%!
Overall Cost of Tooling - Inserts vs Carbide
Complete Cost of Tooling-- Inserts (Red) vs Carbide (Blue).
If big size router bits (3/4 ″ +) is used in your cutting application, it's vital to assess the expense savings that can be achieved by using insert over solid carbide tooling. With solid carbide bits, you must constantly buy new tools as they can just be developed 2 or 3 times.
6243 Series Insert Compression Bit.
6243 Series Insert Compression Bit.
One of the most significant advantages of making use of carbide insert tooling is that you pay for the device body one time and also usually get two cycles out of the same insert because the insert is frequently relatively easy to fix. Maintaining simply a box of substitute inserts on hand saves linking up money in spare tools on the rack. The advantages of insert tooling, regrettably, are not readily available for smaller sized size tools (such as 3/8 or 1/2 ″) as they can not be built in 2 flute or shear style due to space restrictions on the device body.
That doesn't require more powerful joints? GUHDO offers series 4070 insert cutter heads for generating incredibly strong as well as accurate, "Lock" mitre joints. This steel body insert cutter head is especially designed for use on shapers and also might likewise be utilized on other devices such as tenoners and also moulders.
For shaper applications, the machining process includes two-steps.
1. Run the panel flat to the machine bed.
2. Develop a counter-profile which is achieved by running the panel vertical, tight to the equipment fencing.
This two-step process together with glue and also proper clamping, will certainly create an enduring joint that is far above an easy 45 level joint. This tool supplies two changeable carbide inserts and two functional groovers. Created for machining material thickness of 14 mm (0.55") to 34 mm (1.34") as well as is excellent for solid timbers, MDF and also composite materials. The GUHDO 4070 insert cutter head is absolutely an indispensable tool for any type of woodworking store! For information on this item or relevant products such as finger or glue jointing, call GUHDO for solutions!
Cost Comparison-- Inserts vs. Solid Carbide Bits.xxx.We've had some interest around exactly how the prices damage down in our last article, "Increase Productivity with Insert Compression Router Tooling". Below is an instance making use of the exact same 6243 collection (PN # 6243.029.34 with insert # 6243.295.00) 2 flute compression style insert router bit for contrast versus a strong carbide 2 groove compression spiral (PN # 6229.750.20 M) to see how the prices stack up. As you can see from the complying with chart the breakeven reward for utilizing insert tooling comes at around 45K straight feet machined. If large size router bits (3/4 ″ +) is made use of in your cutting application, it's important to analyze the price savings that can be achieved by making use of insert over solid carbide tooling. One of the biggest advantages of making use of carbide insert tooling is that you pay for the tool body one time and also commonly obtain 2 cycles out of the exact same insert given that the insert is frequently relatively easy to fix.
If you want to learn more about CNC Carbide Inserts and Solid Carbide Endmills, please visit: https://xhcarbidetools.com/.